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Photo 16- Use a tapered bit with
countersink to drill holes for the screws. You don't need the
countersink here, but it cuts away some of the wood above the dado to make
it easier to get the screw in place. |
See tapered drill bits with countersinks by clicking here.
Attach the table tops to the legs with screws located in the special groove
cut inside the rails. Turn a top over, and clamp its rail assembly in place as in photo 16.
Drill for screws as shown, but don't cinch the screws down yet.
Whenever you attach a table top to its rails, you have to make provision for the
fact that the top will shrink and expand across the grain with moisture variations in the
air. If you don't, when the top moves (and it will), it will break any glue bond resisting
its movement, or break screws. Or, if the glue or screws hold, the top itself will split.
One way or another, you have to let the top move or it will wreak revenge in a most
unpleasant way.
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Photo 17- Now you do need the
countersink. Use it to expand the top 1/4" of the hole in the rail to give
the screw room to move as the table top changes dimension with changes in
humidity. |
With these table tops, the amount of movement will be minimal because the
width of the tops is never greater than 15". Since you don't need to expect them to move
a lot, you can make lesser provision for their movement. Remove the rail assembly
from the top after drilling screw holes as above, and bore countersinks in the rail
tops over the screw shank holes as in photo 17. Bore these about 1/4" deep. Put the rail
assembly back on the table top and screw it down. The countersunk shank holes will
allow the table top to drag the screw shank back and forth a bit as it moves, without
pushing against the body of the rail.
Figured veneer will benefit from fine sanding down to 600 grit paper, to bring
out the way swirling grain plays with light. A durable finish on top, such as
polyurethane varnish, is advisable if these tables will be used for any purpose
that may get them wet, such as potted plants or Uncle Fred's unending supply of
frosty aluminum cans.
A good book on finishing is Bob Flexner's Understanding Wood Finishing.
Resources For Building Nesting Tables
Band Saws |
Biscuit Joiners |
Clamps |
Dado Sets |
Drill Bits |
Drill Presses and Drum Sanders |
Dowl-It Jig. |
Glue |
Handplanes |
Jointers |
Routers |
Router Bits |
Router Tables |
Scroll Saws |
Table Saws |
Taper Jig.
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