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Jeff Greef Woodworking

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Page 3, Building A Gate
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Photo 11- Okay, so I used the wrong hinges. It's best to use the post type that screw into the wood like a lag screw. But these worked fine.

Install the hinges with long screws to guarantee a solid grip in soft wood (photo 11). Predrill holes for these screws, but in soft wood these pilot holes should be only about three quarters the length of the screw, and half its diameter, depending on the density of the wood. I used two hinges in the upper position on this side of the gate because it is six feet wide.

Photo 12- Use a cable and turnbuckle to keep the frame from sagging.

For additional support against further distortion, install a cable and turnbuckle as in photo 12. Use U bolts to connect to the wood and cable clamps to tie it all together. This cable must run the opposite way from the cross brace, so that the cable will be in tension when your kids start swinging on the gate. The turnbuckle lets you fine tune the exact height of the outward end of the gate, as well as allowing for adjustment after a few years settling and childish gate swinging.


Delta 10" 1 1/2HP Contractor Table Saw


Sure Lock Miter Gauge
With fence and flip stop.


Freud Combination Blade


Photo 13- Cut miters on the tops of your planks (if you prefer) with a table saw setup as shown. The spacer clamped to the fence before the blade is the reference point you use to align each cut.


Photo 14- Locate the piece against the spacer with it against the miter gauge set at 45 degrees. Push through the cut. The spacer gives space between the blade and fence for the cut off piece to safely sit until you can kick it out of harm's way with a push stick.

For miter gauges, click here.
For table saws, click here.

Cut to length your face planks, and decide on a design (if any) to cut into them. Mitering the corners is easy and attractive. A simple setup on the table saw makes it fast, using your miter fence (figs. 13 + 14). But take the extra time to set up the fence arrangement shown in the photos, or else you may get a surprise from the cut off pieces left between the blade and fence. If the fence is directly adjacent to the cut off, once it is severed it can catch between the fence and blade, and be thrown back at you. The solution is to screw on a piece before the blade as shown. Use this to align the corners to be cut by simply butting against it. Then push the board through the blade. The cut off piece will then have a lot of room and won't get caught. Clear out each piece with a push stick after each cut.


Stanley 12 foot 1/2" Tape Measure


Milwaukee 1/2" Chuck Drill
One tough drill- not a cheapy.


Masonry Drill Bits
All standard sizes to choose from

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Photo 15- Measure for each stick to be sure they are aligned correctly.

As you screw each of the boards in place, measure the distance from it to the end that you are working toward- both top and bottom (photo 15). Keep these distances even as you go, or when you reach the end you may find the boards no longer vertical.

Photo 16- Bore a hole in the driveway concrete with a masonry bit for the cane bolt.

If you have two gates that meet as I did, install a cane bolt on the one that will stay in place most of the time (photo 16). Bore into the concrete below with a masonry bit for the bolt to fit into. With masonry bits the rule is- let it cut at a slow rate. Don't force it or it will force you to go buy a new bit. If you don't have concrete below the gate you can pour a pad large enough for a hole. In this case set a short piece of pipe in the concrete for the cane bolt.

And the block of wood under the wider gate? After installing angle brackets, a cross brace, and a cable with a turnbuckle, don't I think the thing will hold up without it? Well, yes it would, but it will last longer with a little help, and it only took 3 minutes. Note that it could not have been put in place unless the drive dropped away from the gate when it is opened, so that the block lifts away from the ground as the gate swings. If your drive is level, consider using a wheel on a wider gate.

Resources For Building A Gate

Drill Bits |  Hand Drills |  Measuring Tools |  Miter Gauges |  Table Saws

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