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For clamps, click here. For glues, click here. Before you glue up the side frames, cut a 1/4" deep x 1/4" wide rabbet along the inside top edge of the mid rails for the plywood table to fit within. Do the same on the inside top edges of the front and rear mid rails, since it's the same setup. Glue up the side frames as shown in photo 2. |
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Construct drawer frames using a tenon and groove joint, with ½" deep grooves in the drawer frame rails and ½" tenons on the ends of the drawer frame runners. Such tenons can easily be made with a table saw tenoning jig such as that shown in the Benchtop Router Table project on this site. Fit drawer guides into the frames as shown in photo 3. You only have four mortises to cut for the guides, so cut these by hand with a chisel. Once the drawer frames are assembled, bore them at their corners for the dowels that join them to the posts as shown in photo 4. For chisels, click here. |
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Dry clamp together the side frames with the front and rear rails, but not the drawer frames, using 1/2" long dowels to locate the parts. Cut a 1/4" deep by 3/8" wide rabbet along the inside rear edge of the rear bottom rails, mid rails and posts with a router and bearing guided rabbeting bit. This rabbet is for the plywood back. Chisel the corners square. For router bits, click here. |
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Glue together the carcass as in photo 5. Check for square in the front and back, as well as top and bottom. Glue and screw in place 12 corner blocks where the carcass rails join the posts on the top, bottom and middle. For drill bits, click here.For hand drills, click here. This is Page 2 of this project. Go to Page 3. Go to Page 1. Home |
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