Tell Your Friends
about this page. Click here to send an email.
Thank You!






Search Rockler.com's Extensive Woodworking Catalog

Search from over
15000 products!






Jeff Greef Woodworking

To see more Furniture Plans on this site, go to:
Printed Furniture Plans or Downloadable Furniture Plans or Furniture Plan Books


Knickknack Shelf

This project has 4 pages.
This is Page 1.
Go to Page 2.
Go to Page 3.
Go to Page 4.

The dictionary tells us that a knick knack is a small article intended for ornament, and that definition can apply to this wall-mounted shelf itself as well as its contents. It will dress up an empty wall in a hallway or elsewhere, and lets you display some of those choice little items you have found while browsing in antique shops. To cut out the pattern on the sides you'll need a scroll saw, or a hand-held coping saw will do the job. Dadoes for the joinery can be cut with a router or on the table saw- and that rounds out your machinery requirements- though a small drum sander in a drill press is helpful for shaping the curves.


Begin by getting out your stock, all of which is 5/16" thick. If you don't have a planer, find a local cabinet shop or lumber yard that will plane it down for you. Or, double rip ¾" thick by 3" wide stock on edge on the table saw (first one edge, then the other) and edge glue the thin pieces together. Make the cuts in stages- first with the blade about 3/4" above the table, then at 1-1/2". Cut the pieces out slightly over thickness, and belt sand them down after they are glued up.




Parts List- Knick Knack Shelf

2- 5/16 x 6 x 24 sides

4- 5/16 x 6 x 18-1/4 shelves

1- 5/16 x 2-1/4 x 6 divider

2- 5/16 x 1-15/16 x 8-13/16 drawer fronts

2- 5/16 x 1-11/16 x 8-13/16 drawer rears

4- 5/16 x 1-11/16 x 5-1/4 drawer sides

2- 1/4 x 5-3/8 x 8-13/16 plywood drawer bottoms



Resources For Building A Knickknack Shelf

Routers
Router Bits
Hammers, Rubber Mallet
Scroll Saws and Blades
Drill Presses and Drum Sanders
Files
Hand Drills
Glue
Square
Table Saws and Blades

DADOES

Rip the stock to 6" wide and cut to length. Cut the dadoes in the sides to take the shelves by setting up with a router as in photo 1. First measure and mark the sides for the dadoes according to the plan. Then clamp the sides to the bench with a long stick which doubles as the guide for the router. Carefully measure the distance from the edge of your router's base to the outside radius of the bit's cut. Measure this distance from several different spots along your router base edge, because if the motor isn't centered to the base the distance could be different from one spot to the next. If it is, be sure that you keep one spot against the guide fence, that spot being the one whose distance you use to set the guide fence. Set the guide fence at the appropriate distance from the dado marks you made on the sides, and set the depth of cut on the bit to 1/8".


Porter Cable 1-3/4 HP Lever Release 690 Router
The PC 690 line routers are standard woodshop workhorses.


Jorgensen Hand Screws

ON SALE!
ROCKLER ONLINE SPECIALS!
See what they've got on sale this month. Some real deals here.


Photo 1- Cutting dadoes in the sides with a router against a fence.

If you need a router, click here.
If you need router bits, click here.

Note that if you cut with the router in one direction, the bit will tend to pull the router away from the fence, whereas if you cut in the opposite direction the bit tends to pull the router toward the fence. Make all the cuts in this direction. Move the router slowly as you come out of the cut to avoid tearout.

At this point you'll see that the thickness of the parts is critical for a tight fit in the dadoes. You can't adjust the width of your router bit, though you could take two cuts with a 1/4" bit, the second cut being 1/16" away from the first to achieve a 5/16" dado, or a little more or less to fit. It's easier though to plane the stock to fit the dado made by a 5/16" bit, or make the stock over thickness and then sand or plane the ends of the shelves slightly for a tight fit.

The dadoes could also be cut on a table saw using a dado set and the miter fence set at 90o. In this case you can adjust the width of the dado with paper shims to fit the thickness of your stock.

This is Page 1 of this project.
Go to Page 2.
Go to Page 3.
Go to Page 4.



You are visitor number [Timeout locking counter file] to this page.