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Jeff Greef Woodworking
After cutting the tenons, shape the outer edges of the mid rails with gradual curves. First sketch the curve onto the parts with a pencil, but be sure that you don't reduce the tenon shoulder dimension so that the edge falls below the edge of the top rail or post that the mid rail intersects. A power sander is handy for shaping the curve, as in photo 7, or shape it with a spoke shave or block plane. Use a flat sole spokeshave to shape outer curves such as these.
For sanders, click here. Make the box top out of slats that fit into a curved groove cut along the inside edge of both curved top rails. To make this curved groove, set up on the router table with a point location fence and featherboard as shown in photo 8. The point location fence is simply a thin piece of wood with a rounded end clamped to the table as shown. Put a 1/4" straight flute bit in the router, and raise it 3/16" above the table. Set the end of the fence at 3/8" from the bit. Clamp a feather board onto the other side of the bit as shown, to apply pressure to the part during the cut and keep it solidly against the fence. |
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For router tables, click here. For routers, click here. For router bits, click here. Make 14 slats at 1/4 x 11/16 x 8-13/16". Rip them out slightly wider than 11/16, then use a block plane to evenly reduce their widths until the seven slats fit on either side of the top mid rail and the top corner rails. Use the block plane to smooth the faces of the slats, too. Assemble the front and rear frames. At the drill press, bore 1/8" holes through the bottom rails and post tenons as shown, and push 1/8" dowels into these holes. Trim the dowels flush with the rail surface with a chisel. You don't need glue in these joints so long as the dowels are snug. Next assemble the whole frame by installing all the mid rails and the slats, and pulling it all together with clamps. Custom make wedges to fit the other mortises as shown. When making small, thin parts like this on a table saw, always rip out long pieces and then cut them short later. Or, cut the parts on a band saw, which is safer to use for small parts. Adjust the thickness of a small, short wedge with a block plane.
For chisels, click here. Make drawers for the cabinet using a simple dovetailing jig, or use an interlocking joint as shown in the article on this site titled Floor Standing Router Table. Note that you must very carefully cut off the ends of the curved top drawer face and rear so that the curve of the drawer matches the curve of the rail. For the rear drawer piece, trace the curve of the rail onto the wood and cut it out on the band or scroll saw. |
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Cut grooves in the sides of the drawers as in photo 9. Locate these grooves very carefully, since they not only hold each drawer in place, but establish the clearance between each drawer. Stop the grooves at 3/4" from the front of the drawer, and chisel the end of the groove square. Begin by fitting the bottom drawer in place, measuring from the bottom rail to the mid rail that holds the drawer. Fit the bottom drawer, then measure for the next from the top edge of the bottom drawer. Use a block plane to reduce edges where necessary to keep clearances uniform. Round all sharp corners with fine sandpaper, and give the entire box a couple of coats of wipe-on oil. Applying a film finish on a box like this with numerous tenons and wedges would not look very good because the finish would tend to pool in all those little corners. You want all those corners exposed, so people can see the work you put into it. Resources for building an Oriental Box of DrawersBand Saws | Chisels | Drill Presses | Hand Planes | Routers | Router Bits | Router Tables | Sanders | Sharpening ToolsThis is Page 3 of this project. Go to Page 2. Go to Page 1. Home |
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